Self-lubricating wear-resistant plate (graphite copper plate): the "invisible guard" that keeps the machine running for a long time

In the factory, the machine is most afraid of two things: one is wear and tear, and the other is lubrication problems. In places with high temperature, heavy work, and high dust, ordinary lubricants fail easily. The machine stops for a day after repair, and the loss may be more expensive than the parts themselves. At this time, self-lubricating wear-resistant plate (graphite copper plate) becomes a life-saving straw - it does not need to be refueled, and it can become smoother and smoother by itself, which is especially suitable for those "troublesome" working conditions.

The secret of graphite copper plate is hidden in the material. It is made of copper alloy as a skeleton, and 15%-30% of graphite powder is mixed in it. Once the machine is started, the heat generated by friction will "bake" the graphite to make it oily, forming a lubricating film on the metal surface. It's like applying "self-repairing paint" to the machine, grinding and repairing at the same time, and it will become smoother and smoother with use. A steel plant in the United States tried it. After replacing the graphite copper plate, the machine saved 42% of electricity when it started, and the annual electricity bill was reduced by 120,000 US dollars. Even the old master sighed that "this thing is more reliable than people."

Dealing with harsh environments is its strength. There is a port in the Middle East. The loading and unloading machine used to have to replace parts every two months - sand mixed with grease formed a hard block, and it cost more than 20,000 US dollars to dismantle it once. After using the graphite copper plate, the sand and dust were "incorporated" by the graphite as a lubrication helper, and it did not stop for maintenance for a whole year and a half. The test report shows that this kind of board can withstand a pressure of 2.5 tons per square centimeter, and its life is 7 times longer than that of ordinary materials. The mine boss said, "Finally, I don't have to worry about staring at the maintenance calendar every day."

It can also show its prowess in places that must be kept clean. A European dairy factory used to use food-grade lubricants, which were so expensive that it cost 180,000 euros a year. After switching to a special food-grade graphite copper plate, the production line completely bid farewell to oil pollution, and even bacteria are not easy to hide. Now their packaging machines have 70% fewer failures, and they have obtained international food certification, and even McDonald's has received 30% more orders.

The economic account is even more cost-effective. The annual maintenance cost of ordinary steel plates in mines is at least 35,000 US dollars, but the cost can be reduced to less than 8,000 by replacing them with graphite copper plates. More importantly, the machine will hardly go on strike suddenly - the Germans have made a comparison and found that the overall efficiency of the production line using this plate can be increased by 9%. For large factories that earn tens of thousands of dollars per hour, they can earn millions more a year.

Zhejiang Mingxu Machinery Manufacturing Co., Ltd., a professional manufacturer of self-lubricating wear-resistant plates in China, has been in this industry for more than ten years and has served more than 1,200 companies around the world. They can customize graphite copper plates of different specifications according to the equipment conditions, and they can be shipped as soon as three days. Many factory owners say: "Try it and you will know. This plate is much less troublesome than lubricating oil."

Now even ice cream factories and freezers use graphite copper plates. From cold storage at minus 50℃ to steelmaking furnaces at 300℃, it proves that good materials speak for themselves. The machine will stop working less and the boss will have less headaches. This deal is worth it no matter how you calculate it.